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Hearty Chuck Roast Beef Pot Pie

This comforting pot pie features tender beef chuck roast, savory vegetables, and a flaky puff pastry crust, making it a perfect meal for chilly evenings.
Prep Time 40 minutes
Cook Time 2 hours 30 minutes
Total Time 3 hours 10 minutes
Servings: 4 servings
Course: Dinner, Main Course
Cuisine: American
Calories: 1320

Ingredients
  

For the filling
  • 2 lb beef chuck roast, cut into ¾-inch pieces Choose a well-marbled chuck roast.
  • 2 Tbsp pot roast seasoning You can also use seasoned salt or a beef seasoning blend.
  • 3 Tbsp olive oil, divided Use a neutral cooking oil if preferred.
  • 1 cup diced onion
  • 1 cup peeled, diced carrots
  • 1 cup diced celery
  • 3 cloves garlic, minced
  • ¼ cup all-purpose flour
  • 2 cups beef broth (¼ cup for deglazing, 1¾ cups added later) Can substitute with low-sodium beef stock or chicken broth.
  • 2 Tbsp tomato paste
  • 1 Tbsp Worcestershire sauce
  • 2 sprigs fresh thyme Can substitute with ½ teaspoon dried thyme.
  • 1 cup frozen peas Can substitute with frozen corn or a mixed vegetable blend.
For the crust
  • 17.3 oz package puff pastry (2 sheets), thawed Check that you have enough for both the bottom and top crust.
  • 1 egg whisked
  • 1 Tbsp water

Method
 

Preparation and Browning the Beef
  1. Heat the oven to 350°F with a rack in the lower third.
  2. Toss the chuck roast pieces with the pot roast seasoning.
  3. Heat 2 tablespoons of olive oil in a large pot or Dutch oven over medium-high heat.
  4. Add the beef to the hot oil and sear for 4 to 6 minutes, turning until browned all over. Work in batches if the pot is crowded.
  5. Remove the beef with a slotted spoon and set aside. Add the remaining 1 tablespoon oil.
Cooking the Vegetables
  1. Cook the onion, carrots, and celery for 5 minutes.
  2. Stir in the garlic and cook for 1 minute.
  3. Pour in ¼ cup of broth and scrape up the browned bits from the bottom of the pot.
Making the Gravy
  1. Stir in the flour and cook for 1 minute.
  2. Add the remaining 1¾ cups broth, tomato paste, and Worcestershire sauce. Bring the mixture to a boil.
  3. Return the beef to the pot; add thyme and bay leaves.
  4. Cover tightly and bake for 90 minutes.
Partly Baking the Bottom Crust
  1. Remove the pot from the oven, discard thyme sprigs and bay leaves, then stir in frozen peas.
  2. Raise the oven temperature to 400°F.
  3. Roll one pastry sheet into a 12-inch square and press it into an 8x8-inch casserole dish.
  4. Trim the overhang, prick the bottom and sides thoroughly, cover with foil, and bake for 25 minutes.
  5. Remove the foil afterward.
Assembling and Baking the Pot Pie
  1. Spoon the filling into the partly baked bottom crust.
  2. Roll the second pastry sheet slightly thinner and place it over the filling, trimming the edges.
  3. Cut four 2-inch diagonal slits in the top to let steam escape.
  4. Whisk the egg with water and brush it over the pastry.
  5. Bake for 35 minutes or until the top is golden. If edges brown too quickly, cover them with foil for the last 10-15 minutes.
Resting and Serving
  1. Let the pot pie rest briefly before serving to allow the filling to settle.
  2. Serve warm with a fresh salad or vegetable side.

Notes

Let the filling cool before refrigerating. For freezing, store separately from the pastry to maintain texture. Reheat in the oven for a crisper crust.